Metal Expansion Calculator

Calculate how much a metal part expands or contracts with temperature change.

CTE in 10^-6 /degrees C

Length Change
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mm
New Length
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Change (%)
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Temp Difference
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Thermal Stress (if fixed)
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MPa (approx)

Thermal Expansion Formula

dL = alpha x L x dT

dL = change in length, alpha = CTE, L = original length, dT = temperature change

Why It Matters

  • Welded structures can develop significant thermal stresses if expansion is restrained
  • Piping systems need expansion joints or loops for temperature cycling
  • Machined parts with tight tolerances must account for shop vs. service temperature
  • Dissimilar metal joints expand at different rates, causing stress at the interface

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