Duct Sizing Calculator

Determine round and rectangular duct sizes from airflow and friction rate.

Rectangular Duct (optional)

Round Duct Diameter
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inches (next standard size)
Rectangular Equivalent
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Actual Velocity
--
ft/min
Duct Area
--
sq in
Exact Diameter
--
inches
Velocity Check
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Duct Sizing Methods

Duct sizing uses the equal friction method, which determines duct size based on a uniform friction rate throughout the system. The round duct diameter is calculated using:

D = 0.109 * (CFM^0.5) * (friction_rate^-0.205)

Rectangular equivalent: De = 1.30 * ((a*b)^0.625) / ((a+b)^0.25)

  • Residential: Friction rate of 0.08 in. w.g./100ft is typical
  • Commercial: 0.06-0.10 in. w.g./100ft is common
  • Flex duct has about 10x the friction of sheet metal
  • Keep aspect ratio below 4:1 for rectangular ducts

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